產(chǎn)品詳情
電液伺服折彎?rùn)C(jī)Electro-hydraulic Servo bending machine
一．主要參數(shù)Major beter
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No 序號(hào) |
Name and model No 名稱(chēng)型號(hào) |
數(shù)值 value |
單位 Unit |
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WE67K-300T/6000電液伺服折彎?rùn)C(jī) Electro-hydraulic Servo bending machine |
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1 |
公稱(chēng)力 Nominal capacity |
3000 |
Kn |
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2 |
工作臺(tái)長(zhǎng)度Length of the working table |
6000 |
Mm |
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3 |
立柱間距離 Distance between stand |
3910 |
mm |
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4 |
喉口深度 Throat depth |
400 |
mm |
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5 |
滑塊行程 Slide stroke |
250 |
mm |
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6 |
最大開(kāi)啟高度 Max open height |
560 |
mm |
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8 |
驅(qū)進(jìn)速度 migration velocity |
110 |
mm/s |
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9 |
工作速度 Working speed |
12 |
mm/s |
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10 |
返程速度 Back speed |
110 |
mm/s |
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11 |
主電機(jī)功率 Main motor power |
22 |
KW |
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12 |
三相工作電源 Three phase working power |
380/ 50 |
V/ Hz |
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13 |
軸向柱塞泵 Axial plunger pump |
壓力stress |
31.5 |
Mpa |
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流量flow |
120 |
Ml/r |
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型號(hào)model |
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10MCY14-1B |
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14 |
油缸直徑Oil cylinder diameter |
280 |
Mm |
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15 |
X軸行程 X axis stroke |
600 |
Mm |
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16 |
外形尺寸 Dimension |
長(zhǎng)度Length |
6100 |
Mm |
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寬度 b |
2600 |
mm |
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高度 Height |
4000 |
mm |
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二、供貨范圍：
Suply itmes:
1. 電液伺服折彎?rùn)C(jī)一臺(tái)(含標(biāo)準(zhǔn)模具一套)
Electro-hydraulic Servo bending machine one set(including standard tooling one set)
2.DA65W數(shù)控系統(tǒng)一套（帶數(shù)控專(zhuān)用吊臂）
DA65W digital control system on set ( with digital control exclusive crane arm)
三．本機(jī)優(yōu)勢(shì)
Advantage
1． 主機(jī)控制軸
Main engine control shaft
1) Y1、Y2軸為滑塊行程控制軸，用來(lái)控制折彎角度。
在機(jī)床兩端裝有兩個(gè)光柵尺(Y1-Y2)，它們用來(lái)測(cè)定滑塊與工作臺(tái)的確切位置；光柵尺與工作臺(tái)相連接，這樣立柱彈性變形不會(huì)影響滑塊的定位?；瑝K位移數(shù)據(jù)立即反饋到數(shù)控系統(tǒng)，它便可以測(cè)算出輸出伺服閥控制信號(hào)。
Y1,Y2 shaft is to control stroke of slider, and to control bending angle.
The 2 ends of the machine are equipped with 2 grating ruler(Y1-Y2) to measure the exact b of slide and the table; the ruller are connected with the table, sothat elastic debation of the stand would not effect the bing of slide. The data of slider go back to control system immediaby, and come out of output servo valve control signal.
2) X軸為后擋料控制軸，用來(lái)控制折彎翻邊尺寸。X軸是選用進(jìn)口的伺服電機(jī)通過(guò)同步齒形帶輪驅(qū)動(dòng)滾珠絲桿運(yùn)動(dòng)。兩擋料爪在運(yùn)動(dòng)中始終保持同步。傳動(dòng)平穩(wěn)，精度高，噪聲低。
X shaft is for back gauge to control bending turnup dimension.
The theory is to drive ball screw via simultaneous gear belt which is run by imported servo motor. The 2 material carrier claw keep always synchroniztion in movment, the transmission are stable, precise and with little noise.
3) V軸為加凸控制軸，用來(lái)補(bǔ)償工作臺(tái)和滑塊在受載時(shí)的彈性變形。
V shaft is to make up the elastic debation while the table and slider are loading.
采用獨(dú)特的加凸工作臺(tái)設(shè)計(jì)及制造技術(shù)，可形成一組理想的加凸曲線，在全長(zhǎng)上實(shí)現(xiàn)完美的補(bǔ)償，以抵消滑塊和工作臺(tái)在受力狀態(tài)下的變形，提高制件質(zhì)量。
Apply unique raised working table design and facrication technique, a group and perfect raising curve is avail with it, and to realize perfect comensation all the way, to counteract debation of the slider and table in impact, improve quality of the finished piece.
4）R軸控制軸, R軸帶兩個(gè)后擋料升降擋指，可調(diào)升降，上下自由運(yùn)動(dòng)，實(shí)現(xiàn)高難度工件折彎
R control shaft, has 2 back gauge up/down finger to adjust vertical direction, and to move freely up or down, it is to realize bending of material with high difficulty.
5）Z軸控制軸, 控制后擋料擋指的左右運(yùn)動(dòng)，實(shí)現(xiàn)寬度不一致的異型工件折彎
Z control shaft is to control left/right movment of the back gauge finger, to realize bending of special material with different b.
6）.可直接輸入角度，實(shí)現(xiàn)多次連續(xù)折彎，操作簡(jiǎn)單輕松
The angle could b directly to realize repeated bending, operation easy and convenient.
7）.進(jìn)口滾珠絲杠，進(jìn)口直銷(xiāo)導(dǎo)軌
Imported ball screw, imported straight lead rail.
8）.進(jìn)口的同步輪，同步帶
Imported synchronizing wheel, imported synchronizing tape.
9）.兩個(gè)進(jìn)口的伺服電機(jī)驅(qū)動(dòng)（Y軸和X軸），折彎精度和速度最大化提高
Two imported server motor driver (Y axis and X axis), bending accracy and speed is imporved.
10）.精度高的同時(shí)大大提高折彎速度，工作效率更高
Besides precision, the speed is largely increased, higher efficiency.
2. 液壓系統(tǒng) Hydraulic system
1) 采用國(guó)BOSCH公司折彎?rùn)C(jī)同步專(zhuān)用控制系統(tǒng)，能得到及極高的同步控制精度。液壓系統(tǒng)有超負(fù)荷溢流保護(hù)，安全可靠。
Apply BOSCH Company, Germany control system exclusively for shearing machine, enable the machine with very high control precision. The hydraulic system has overload flow protetion, safty and assuring.
2) 油泵選用日本NACHI公司高壓內(nèi)齒泵可承受高壓，噪音低。
The oil pump is high pressure internal gear pump from NACHI company, Japan,could sustain high pressure and with low noise.
3) 油缸：45#鋼調(diào)質(zhì)處理，內(nèi)孔精鏜、珩磨。
Oil cylinder: Material is 45# steel with tempering treatment, the inner hole is refined boning bore.
4) 活塞：45#鋼調(diào)質(zhì)處理，外圓鍍鉻、精磨、振動(dòng)磨削（超精磨削）。
Valve: Material is 45# steel with tempering treatment,the round surface are chroming, vibrate grinding (Supergrinding)
5)密封圈選用德國(guó)MERKEL公司，密封性能好，工作可靠，壽命長(zhǎng)。
The seal ring, we select MERKEL company, Germany, good sealing, assuring and long perbance life.
6)有清晰直觀的油位高度。
Visual and b oil level.
7)液壓系統(tǒng)分粗、精兩級(jí)過(guò)濾，過(guò)濾精度高。
The hydraulic system are serparate into rough, refined 2 stage filter, high filter precision.
3．滑塊 Slide
1)上動(dòng)式折彎設(shè)計(jì)，工作平穩(wěn)、操作方便、安全。
Up mobile type bending design, stability at working, easy and safe in operation.
2) 在下死點(diǎn)有保壓延時(shí)功能，確保工件精度。
The bottom dead point has pressure maintain and postpone function to ensure accuracy of the workpiece.
3)滑塊行程大，兩側(cè)平行公差0.02mm。
Large stroke, parrellel tollerance at 2 sides is 0.02mm
4)在國(guó)家相關(guān)標(biāo)準(zhǔn)條件下，折彎角度精度可達(dá)30ˊ．
The bending accuracy could reach 30ˊ under national standard condition.
5)有慢速回升控制的功能，操作者能更好地控制工件。
With low speed elevated control function for better control of the workpiece.
6) 選擇Y軸控制狀態(tài)，操作電子手輪能使滑塊向上（向下）任意移動(dòng)；
Choose Y axis control, the electronic control wheel could move the slide up and down freely.
4．電氣控制系統(tǒng)
Electronic control system
1)關(guān)鍵電氣元件采用國(guó)外進(jìn)口件，符合國(guó)際標(biāo)準(zhǔn)，安全可靠，壽命長(zhǎng)，抗干擾能力強(qiáng)，電控柜有散熱功能。
The key electronic parts are imported, follow international standard, safty and assuring, long perbance life, anti intererence, and the electronic control cabinet has heat release function.
2)附帶可移動(dòng)的腳踏操作站，有緊急停機(jī)功能。
With mobile foot control stop, has emergency shut down fuction.
5、機(jī)器的抗偏載能力
Unbalance laoding resistance of the machine.
本機(jī)的電液伺服系統(tǒng)是一種位置控制系統(tǒng)，它通過(guò)光柵尺動(dòng)態(tài)地檢測(cè)出滑塊的同步誤差，經(jīng)數(shù)控系統(tǒng)給定電液伺服閥信號(hào)糾正滑塊的同步誤差，使滑塊在完全偏載的情況下始終能與工作臺(tái)保持平行。
Electro-hydraulic servo system of the machine is b control system, and via grating ruler this system could detect synchronization error of the sider dynamically, and correct the error via signal of electro-hydraulic servo valve, so that the slider could keep in parallel with the table even in compleby unbalance loading condition.
四．?dāng)?shù)控系統(tǒng)
Digital Control System
荷蘭DeIem DA65W數(shù)控系統(tǒng)。
Holand Delem DA65W digital control system.
Ø采用Windows XP 操作系統(tǒng)，系統(tǒng)穩(wěn)定操作簡(jiǎn)單。
Apply Windows XP Control system, stable while the operation is easy
Ø10 .2”TFT彩色液晶顯示器，二維圖形方式編程、顯示與后置處理
10.2 TFT multic-color LCD display, stereogram mode programming.
Ø高品質(zhì)大型防水防污輕觸式鍵盤(pán)，壽命長(zhǎng)久
High quality big water and dirt proof tickel keyboard with long life
Ø400 Mhz中央處理器CPU；256M主存儲(chǔ)器
400Mhz CPU; 256M major storage unit.
Ø1.44MB/3.5”軟盤(pán)驅(qū)動(dòng)器，1 GB的內(nèi)存。
1.44MB/3.5 soft disk driver, 1GM internal storage.
Ø以太網(wǎng)RJ45 網(wǎng)絡(luò)接口
Etherb RK45 network interface
Ø標(biāo)準(zhǔn)COM 串行接口/標(biāo)準(zhǔn)打印機(jī)接口1 個(gè)/標(biāo)準(zhǔn)鍵盤(pán)及鼠標(biāo)接口1 個(gè)
Standard COM serial interface/ 1 standard printer interface/ standard keyboard and 1 mouse interfface
Ø1個(gè)標(biāo)準(zhǔn)VGA視頻輸出接口，可外接顯示器
1 standard VGA viedo output interface,could connect with display
Ø機(jī)床外型、模具、工件以圖形方式按1：1：1自由縮放
The machine body, module and material are scaling freey in diagram, 1:1:1
Ø全方位碰撞檢測(cè)功能；錯(cuò)誤警示系統(tǒng)
Full angle hit detection function; error alarm system.
Ø折彎工序自動(dòng)編制與折彎模擬，操作方式實(shí)時(shí)指引
Bending process automatically created and simutilated, and operation with guide function.
Ø含中文的多種文字顯示
Multi language available including Chinese
Ø滑塊運(yùn)行速度監(jiān)控
Slider running speed monitoring
Metriic/ Inch transb freely
折彎?rùn)C(jī):http://www.slcncm.cn
Ø自動(dòng)計(jì)算折彎位置、展開(kāi)長(zhǎng)度、折彎力、變形補(bǔ)償、模具安全保護(hù)區(qū)上死點(diǎn)、轉(zhuǎn)換點(diǎn)、夾緊點(diǎn)、擋料退讓等
Automatically caculate bending b, developed length, bending strength, debation remedy, dead pointon module security protected area, shifting point, clamp point, back gauge, etc.
ØY1-Y2可人工輸入（或通過(guò)儀表、傳感器采樣數(shù)據(jù)，）自動(dòng)角度校正值計(jì)算，并可Y1-Y2單獨(dú)校正（配儀表、傳感器是選項(xiàng)）
Y1-Y2 could b manually(or through instrument, sensor to collect data,) angle corrected value be caculated automatically, and Y1-Y2 seperated correction is available ( instrument, sensor could be choosed)
Ø夾緊點(diǎn)、折彎力、補(bǔ)償、左右板厚校正
Clamping point, bending strength, remedy, thickness of material could be corrected.
ØPC1200_PC 二維離線編程軟件可安裝在個(gè)人電腦上，進(jìn)行編程計(jì)算，模擬加工等，提高工作效率
PC1200_PC two-dimension offline programming software could be installed on personnal computer to carry out programming caculation, simulating machining to improve working efficiency.
主要進(jìn)口件清單 Major import parts list
Ø 數(shù)控系統(tǒng)Digital control system: 意大利ESA公司
EAS Company, Italia
Ø伺服閥組Server valve unit: 美國(guó)FIRST公司
First Company USA
Ø 壓力閥組Pressure valve unit: 美國(guó)FIRST公司
First Company USA
Ø濾 油 器filter devic: 德國(guó)BOSCH公司
BOSCH Company,Germany
Ø油 泵Oil Pump: 日本NACHI公司
NACHI Company, Japan
Ø桿密封圈Pole seal ring： 德國(guó)MERKEL公司
Ø密封圈Seal ring : 德國(guó)MERKEL公司
MEKKEL Company, Germany
Ø缸密封圈 Cylinder seal ring 德國(guó)MERKEL公司
MEKKEL Company, Germany
Ø防塵圈 Dust proof ring 德國(guó)MERKEL公司
MEKKEL Company, Germany
ØRing型圈 德國(guó)MERKEL公司
MEKKEL Company, Germany
Ø導(dǎo)向帶 Lead tape 德國(guó)B+S公司
B+S company, Germany
Ø電氣系統(tǒng)Electronic system 法國(guó)施耐德公司
Schneier Company, France
Ø減速電機(jī) reducer motor 日本SANYO公司
Sanyo Company, Japan
Ø減速驅(qū)動(dòng) reducer drive 日本SANYO公司 Sanyo Company, Japan
Ø齒型帶Gear tape 5M-15-HP L=M 意大利CONTITECH公司
CONTITECH Company, Italia
Ø滾珠絲杠 直線導(dǎo)軌Ball screw, linear guideway 瑞典SKF公司 SKF Company, Sweden
Ø光柵尺 LS629 Grating ruler 德國(guó)HEIDENHAIN公司
HEIDENHAIN Company, Germany
六、機(jī)床精度Machine tool precision
|
項(xiàng) 目 Name |
Y1軸 Y1 Shaft |
Y2軸 Y2 Shaft |
X 軸 X Shaft |
R軸 R Shaft |
Z軸 Z Shafe |
|
Control precision 控 制 精 度（mm） |
0.01 |
0.01 |
0.02 |
0.025 |
0.025 |
|
Repeated b precision 重復(fù)定位精度(mm) |
0.01 |
0.01 |
0.01 |
0.02 |
0.02 |
七.產(chǎn)品介紹
Product introduction
1.整臺(tái)折彎?rùn)C(jī)采用了優(yōu)質(zhì)的鋼板，用數(shù)控火焰切割焊接加工而成，機(jī)架和墻板振動(dòng)消除了應(yīng)力，具備了很好的剛性和穩(wěn)定性，在長(zhǎng)期工作中是機(jī)身不變形，噪音極?。?/span>
The whole machine apply high class steel plate, and molding by digital control flame cutting and welding. The rack and knife rest vibration get rid of stress. Boast high stiffness and stability, and under long time working the machine will not deb, and with little noise.
2.我們?yōu)榱讼蚰闾峁╉敿鈨?yōu)良的數(shù)控折彎?rùn)C(jī)，沿襲了歐洲傳統(tǒng)且先進(jìn)的加工工藝，先做好油漆后再進(jìn)行裝配，保證了整臺(tái)折彎?rùn)C(jī)各個(gè)部分精度高度的一致性，使得整機(jī)保持極小噪音的同時(shí)與同類(lèi)相比使用壽命更長(zhǎng)，可達(dá)三倍以上，讓你使用過(guò)程中更加放心！
To supply you super digital bening machine, we apply Euro tradition and advanced workmanship, it is assembled after painting, which give our machine higher precision to compare with the same kind, and boast longer life –over 3times , smaller noise, and all this make customer more assuring about our products.
3.機(jī)器的組成部分及結(jié)構(gòu)說(shuō)明：
Components of the machine and structure specification.
a.滑塊部分 WC67Y系列液壓板料折彎?rùn)C(jī)采用液壓傳動(dòng)，滑塊部分由滑塊、油缸及機(jī)械擋塊微調(diào)結(jié)構(gòu)組成。左右油缸固定在機(jī)架上，通過(guò)液壓使活塞（桿）帶動(dòng)滑塊上下運(yùn)動(dòng).
a. slide, WC67Y series hydraulic bending machine apply hydraulic transmission, the slide parts is composed by slide,oil cylinder and mechanical plate adjustment structure. Left and right oil cylinder are fixed on the rack,and realize up and down movement via hydraulic piston.
b.模具為80號(hào)的高碳鋼，強(qiáng)度達(dá)235N/m㎡。
Module use No80 high carbon steel, the intensity reach 235N/m ㎡。
c.同步系統(tǒng) 該機(jī)采用扭軸同步結(jié)構(gòu)，油缸內(nèi)置擋塊控制，結(jié)構(gòu)緊湊，性能穩(wěn)定可靠，同步精度高。機(jī)械擋塊由電機(jī)調(diào)節(jié)。
Simultaneous system: The machine apply wrench axis simultaneous structutr, oil cylinder inner block control, very compact structure,with stable and reliability perbance and high precision in simultaneous operation. Mechanical block is adjust by a motor.
d.擋料結(jié)構(gòu) 擋料采用電機(jī)傳動(dòng)，通過(guò)齒輪帶動(dòng)兩絲桿同步移動(dòng)。
Material block structure which apply motor drive, and realize simultaneous movment of the 2 screw pole by the gear wheel.
e.燕尾槽導(dǎo)軌，機(jī)床滑塊運(yùn)行采用燕尾槽導(dǎo)軌，可最大限度保持折彎角度的一致性！
Dovetail slot lead rail, it is used to run the slide, which optimize unibity of bending angle.
f.優(yōu)質(zhì)防爆的液壓油管，在工作加壓時(shí)防止油管破裂和漏油現(xiàn)象！
High class blastproof hydraulic oil tube, to get away from leakage or broken phenomenon.
g.液壓系統(tǒng)采用優(yōu)質(zhì)的集成式控制系統(tǒng)，減少了管路的安裝，確保了機(jī)床工作中的穩(wěn)定性，外觀簡(jiǎn)潔美觀！
Hydraulic system apply high quality integrated control system, reduced installation of conduit and ensure stablity of the machine tool, and the apperance are simplicity and beautiful.
七．其它要求 Other condition
2. 環(huán)境溫度(Temperature)：5～38℃（Temperature while operate）。
3. 環(huán)境濕度(Humidity)： 20～80%RH。
4. 遠(yuǎn)離強(qiáng)振源及電磁干擾源。
Keep away from strong viabration source and magnetic interference source.
5. 無(wú)有害及腐蝕性氣體，無(wú)粉塵。
No harmful and corrosive gas, dust.
6． 機(jī)床在使用過(guò)程中，液壓系統(tǒng)無(wú)泄漏，允許值在國(guó)家標(biāo)準(zhǔn)滲漏的范圍內(nèi)。
The hydraulic system is not leak,
7.我們工廠的生產(chǎn)、安裝與服務(wù)嚴(yán)格執(zhí)行ISO9001質(zhì)量保證體系。
Production, installation and service shall strictly follow ISO9001:2000 quality assurance system.
8.負(fù)責(zé)對(duì)用戶(hù)進(jìn)行機(jī)床操作、維護(hù)培訓(xùn)。國(guó)外客戶(hù)需要承擔(dān)工程師全程費(fèi)用
We are resposible for training of operation and maintenance but all cost of engineer at foreign countries shouldering by user.
9．保修一年
Warranty: 1 year.
